Selfclean suspended permanent magnet from magnetic products. Heavy duty overband separators scb the scb series has been developed by master magnets as an up rated permanent overband separator. Eriez permanent magnetic separators require no electric power. These units are typically installed either inline, parallel with the conveyor belt, above the head pulley or cross belt as in the photo. Both of these types are available as manual or selfcleaning units. Consider a part of the working area of the separator fluidized bed between the cross. Storch magnetics electro magnetic cross belt storch magnetics. Crossbelt magnetic separator for removing harmful magnetic particles and paramagnetic particles. For very sharp ferromagnetic tramps, the unique belt. This is a short video illustration how the cross belt magnetic separation works on a cresswood conveyor.
A partial list of separation equipment would include magnetic plates, grates, drawers, drums, humps, pulleys, spouts, and belts. Heavy grade structural steel frame complete with crown face heavy duty lagged head pulley, crown face heavy duty tail pulley and slide tube belt takeups heavy duty rubber cover belt standard with stainless steel cleats head and tail pulley guards. If you have any questions about the operation of your cross belt magnet, call douglas manufacturing at any time during normal business hours. Induction type high magnetic force separator kidr for removal of weak magnetic bulk materials. Electromagnetic style cross belt unit magnetic separator conveyor belt chip. The major components of electro cross belt magnetic separator are a electro magnet with a continuously running belt. The scb incorporates many features that are similar to the type k design, such as tripolar magnetic circuitry. These magnets are especially popular for protection of downstream equipment in conveyor systems, including crushers, bark hogs, and even the conveyor belts themselves all of our suspended electromagnets are oilfilled and utilize stateof. Electro overhead magnets magnetic separator products. Overbelt magnetic separator for separation of ferrous metals, installed above conveyor belts or vibrating conveyors. As the powerful, deeppenetrating magnetic field pulls ferrous contaminants up and out of the product flow, the cleated belt sweeps the attracted material away from the magnet face and into a collection bin.
Suspended electromagnetic separators for cross belt or overband conveyor applications. Each type has two styles, inline and cross belt, to accommodate installation requirements. After leaving the magnetic sector, these iron particles then fall into a collecting tray. Our semo magnets suspended electromagnet overhead are cross belt, or overband, electromagnet separators designed for separation of ferrous metal from a variety of overthe belt or cross belt conveyor applications. The jones separator is a wet highintensity separator built on a strong main frame made of structural steel figure 7. Moderately magnetic dry substances on a conveyor belt can be collected by overhead, cross belt, or disc separators using magnetic field intensities between 0. Using an electromagnetic separator circuitelement creates deep penetrating. Suspended electromagnets msi magnetic systems international. Recent advances in magnetic separator designs and applications. Gtek permanent selfunloading cross belt magnet aka cross belt magnetic separator or overband magnetic separator is a suspended permanent magnet with a continuously running belt and is designed for separation of ferrous metal on a variety of over belt conveyor applications. Our belt magnets utilize tripolar magnetic circuitry, exclusive to the industry. Dry hims cross belt separator cross belt separator these forces can be produced by increasing the magnetic field strength, and in conventional highintensity magnetic separators use is made of the ferromagnetic properties of iron to generate a high bfield induced field many hundreds of times greater than the applied hfield, with a.
Suspended overhead magnets industrial magnetics, inc. Download application data sheet for magnetic separators. Installation, operation and maintenance instructions. Msis electromagnets are used in applications where a stronger magnetic field is required due to suspension height, belt speed, or customer preference. It is engineered for hanging over a conveyer belt to remove ferrous contaminations from belt conveyed material. For example, in some cases, you dont want to remove irons from the material, or. Tecnica hansa tecnica hansa asesorias,equipos y servicios. Aug 01, 20 modeling of particle flow in magnetic drum separator for the small particle was analyzed and found to be good agreement with the filed distribution. Mpis selfclean suspended permanent magnet includes a conveyor belt moving around the magnet to automatically remove the collected tramp metal from the magnets face. Rcdd electromagnetic cross belt separator has deeper magnetic permeability than rcyd permanent cross belt magnet, which means it is more suitable for removing finer iron impurities in materials compared with the permanent overband magnet, it also has the feature of conveniently control onoff of the overband. Our sms magnets suspended magnetic separator are cross belt, or overband, permanent magnet separators designed for separation of ferrous metal from a variety of overthe belt conveyor applications. Suspended belt magnets are constructed with an oversized plate magnet. Magnetic separator and metal detector manufacturer douglas. Suspended magnetic separator sms magnets are cross belt or overband inline, permanent magnet separators designed for separation of ferrous metal from.
Suspended permanent magnetic separators for cross belt conveyor applications. Refer sketches for different types of installation. Compact structure, easy to maintain, low noise and cost. Up to 30% more powerful than other permanent magnetic separators construction. Crossbelt or belt magnets, also known as overhead magnetic separators, offer a practical and efficient method for separating ferrous metal from fastmoving materials on conveyors. Made in usa download suspended belt magnet data sheet. There are 38 suppliers who sells cross belt magnetic separator on, mainly located in asia.
Pdf the article considers the design of magnetic separators for separation of ironcontaining powders. With proper care, they can last a lifetime with very little loss of magnetic field strength. Permanent magnet will retain tramp metal even during power outages and fluctuations. They are ideal for separating tramp metal from wet or dry as well as fine or coarse conveyed materials in large. Intensity magnetic separator an overview sciencedirect topics. Recovered metal objects are removed automatically from the magnetic zone.
There is a wide range of sizes available for each type and style. Sms3824d2x is the sms2438 magnet with the direct drive package d, belt package 2 and cross belt x. Selfclean suspended permanent magnet from magnetic. Particle flow modeling of dry induced roll magnetic separator. Intensity magnetic separator an overview sciencedirect. This is one component on systems designed and insta. Magnetic cross belt separators provide continuous removal of tramp iron from conveyed material. Force magnetic solution deals with magnet since 1998, at the beginning, we mainly produce and sold magnet, after that, force. Cbs series magnetic separator rems model cbs crossbelt magnetic separator is a versatile plate magnet that is supplied with lifting eyes for suspension over rems model sc sorting conveyor, trc transfer conveyor, or other conveyor units.
Ferrous metals are magnetically pulled out of your nonferrous conveyed materials. The most important application of these magnetic separators is for the removal of iron particles from materials on a conveyor belt. Suspended magnets, applied over belt conveyor chutes or feeders. Cross belt separator cross belt separator is fully served for iron removal and purification in waste recovery, grain, wood, chemistry, construction, mineral, thermal power, or light industry. Belt conveyor set at an angle relative to the transporting tray. The permanent magnetic forces provide continuous and effective removal of unwanted tramp metal.
The magnetic cross belt separator system uses a storch high strength overhead suspended plate magnet housed in a severe duty industrial conveyor operating in an inverted position. Electric oil cooled cross belt magnetic separator for metal garbage sortingproduct descriptionit is widely usded in theabout electric oil cooled cross belt magnetic separator for metal garbage sorting fob price, payment, oem information, wholesale mineral separator from china companies factories on. The selfclean suspended permanent magnet separators feature rubber conveyor belts, adjustable takeups, rugged steel channel frame and a shaft mounted speed reducer with a. As product passes under the magnet, metal contaminants are drawn out of the material to the face of the magnet. In the operation of these two magnetic separators, material is. In the past, cross belt and rotating disc highintensity magnetic separators were used for concentration of relatively coarse weakly magnetic particles such as wolframite and ilmenite, etc. The stearns brand of magnetic separation equipment includes electric magnetic drums for auto shredders, electric or permanent overthe belt magnets, magnetic pulleys, specialized wet and dry magnetic separators and other specialized magnetic detection products. The cross belt separator is a suspended magnet with a continuously running belt that strips off captured tramp metal and discharges off the side or end of the conveyor. A belt travels continuously around the body of the magnet to discharge ferrous metals. Overhead magnetic separators will allow you to collect ferrous metals from your companys conveyor belts quickly so that you can recycle or dispose of them the right way with very little effort on your part. Electric oil cooled cross belt magnetic separator for metal. A wide variety of cross belt magnetic separator options are available to you, such as magnetic separator.
Storch magnetics permanent cross belt storch magnetics. The cross belt magnet was factory tested and should run true as shipped. Storch magnetics electro magnetic cross belt storch. Failure to follow instructions may result in serious or fatal injury. The electromagnet is typically mounted or suspended over a conveyor belt to remove large pieces of tramp metal that represent a hazard to. Thank you for choosing a douglas cross belt magnetic separator. Cross belt magnetic separator also known as overband magnetic separator, which mainly consists of strong magnetic plate, steel frame, cleated belt and two metal pulleys that can be driven by a motor with a reducer. For this purpose, the magnet system then removes all the iron particles from the material flow passing underneath it. The suspended permanent magnets can be installed across the belt crossbelt position. Pdf determination of the magnetic separator separation function.
In the past, cross belt and rotating disc highintensity magnetic separators were used for concentration of relatively coarse. Thank you for choosing a douglas ultra strong cross belt magnetic separator. Cross belt magnetic separation demonstration, cresswood. This manual must be read, understood, and followed by anyone that installs, operates, and maintains this product. Eriez permanent magnets are supplied for a wide range of applications including dry bulk materials, liquids or slurries and even high temperature applications. Cross conveyor provides large area of coverage for a continuous self cleaning operation. The suspended electromagnet provides tramp metal collection from conveyed materials. Cross belt magnetic separators are used to remove ferrous contaminants, such as tramp metals, including nuts, bolts, wire and banding from material being processed. A heavyduty neoprene, or optional armor clad belt travels around the magnet and carries the ferrous material that is drawn upward, away and into collecting hoppers or onto the ground. This economical cross belt separator provides powerful, yet efficient separation of ferrous metal from aluminum, glass, plastics and wood.
Crossbelt magnet separators cbs are available in 18 inch, 24 inch, 30 inch, 36 inch, 42 inch, 48 inch, and 60 inch models. Used magnetic separators for sale machinery and equipment machinery and. Produce the purest commodity by separating ferrous metal contamination from nonferrous products. Workable in the harsh working environment for long time based on the specially sealed bearing seat and the belt with automatic corrective function. Cross belt type high magnetic force separator kidb small capacity and less mixture of raw materials in removed iron. Goudsmit has been successfully producing permanent and electro overbelt magnets for many. The top countries of supplier is china, from which the percentage of cross belt magnetic separator supply is 100% respectively. Most commonly they are suspended above and across the belt pulling metal up and away. A cross belt runs across the face of the electromagnetic pole, and the sharp magnetized points of this upper pole. Cross belt magnetssuspended magnets belt magnetic separators. We would be more than happy to help you select the right magnet separator for your purposes. The permanent magnetic forces provide continuous and effective removal of. Magnetic separation by hsmag accomplishes easy removal process through the use of magnetic separation technology utilizing a heavy duty industrial electro magnet without or with a self cleaning ruggedized industrial durometer belt. We want it to give you years of low cost and safe service.
These magnetic separators will ensure product purity and protect processing equipment from tramp metal damage. They are designed for suspension above a belt conveyor. The operational side of the magnet is protected by a wear. Pdf variables and applications on dry magnetic separator. Very weakly paramagnetic substances can only be removed if field intensities are greater than 2. In case of transverse of cross belt arrangement the extracted iron particles are.
Inlinecross beltover band magnetic separator electro. Magnetic separator conveyor belts techincal data sheet 2015. Rcyd and rcdd series suspended automatic cleaning cross belt magnetic separator is made up of magnetic system and ironcleaning system. A corresponding data sheet that can be downloaded and filled in can be found at. Electromagnetic cross belt separators magnets by hsmag. Cbxsiom012012 page 2 of 6 cross belt magnet installation instructions head and tail pulleys must be square with the frame before starting. Luzheng chen, dahe xiong, in progress in filtration and separation, 2015. When the ferrous matels pass through the high intensity magnetic area, they will be absorbed to the running belt by magnetic force and be transported to non magnetic area, where they fall off.
Electromagnetic cross belt magnet thompson magnetics. These magnets are especially popular for protection of downstream equipment in conveyor systems, including crushers, bark hogs, and even the conveyor belts themselves. Imi magnetic separation catalog by industrialmagnetics issuu. Crossbelt magnet separators are ideal for recycling operations to sort comingled metals and separate various metals from the recycling stream. The fluxforcetm utilizes an ultra thin and flexible shell that comes in direct contact with a smaller diameter magnetic roll, enabling the belt and idling roll assembly to be eliminated. Crossbelt suspended belt magnet for magnetic separation. This style of magnet should be installed at the discharge of the head pulley if possible. These units are typically installed either inline, parallel with the conveyor belt, above the head pulley or cross belt. Pdf magnetic and electrostatic separation ivan alexis. The imt g5 cross belt permanent magnetic separator is used in the magnetic extraction of ferrous materials from products to ensure a safe, metal free output. The cross belt separator, a type of lift magnetic separator, has been used to some extent in processing ilmenite, garnet, and monazite in beach sands. Cross belt type high magnetic force separator kidb.
Magnetic separators have unrestricted industrial application and are widely used in mineral. Increase your productivity the unique design of our plate magnet in the cbs enables it to have a. Compact structure, low noise, easy maintenance, stable magnetic field from the ferrite or rare earth magnets, energy saving without excitation system. Pdf magnetic separation studies on ferruginous chromite. No part of this ebook may be reproduced or transmitted in any form or by any.
These powerful separators come equipped with a heavy duty rubber belt with 1 vulcanized cleats to continuously remove metal from the. Magnetic separation is the process of separating components of mixtures by using magnets to. Cbs mpis suspended permanent magnet cross belt separators produce the most effective removal of unwanted tramp metal from heavy burden depths of material being conveyed by fast moving conveyor belts. Selfcleaning suspended plate magnets the cross belt separator is a suspended magnet with a continuously. Cross belt magnetic separator for removing harmful magnetic particles and paramagnetic particles. Suspended automatic cleaning cross belt magnetic separator. Our customers know they can rely on our wealth of practical. If during routine inspections you discover missing items such as the name plate.
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