Raise the leveler to a comfortable working height and prop up, using the built in maintenance strut before performing any work inside the leveler. Learn the function of components common to all dock levelers. It also meets the demands of most loading operations and fulfils all ergonomic requirements. Apr, 2016 dock leveler secure with the maintenance strut. Mechanical dock leveler springlift assist positioning. Do not attempt to manually lift the dock leveler platform or lip, with personnel or other equipment. To illustrate which connections are to be made in the. An indepth maintenance plan for loading dock levelers. Ensure lip avoids contact with vehicle sides and cargo. Edge mount levelers that are ideal for operations that have little variability in trailer height. Walk on platform to the front edge do not walk on lip. Use of dock leveler restricted to trained operators 3. Mechanical dock levelers are manual, spring driven levelers perfect for lower volume operations.
Shim the front of the leveler underneath the emergency safety stop pedestals as required. Keep the operating zone free of obstacles that could cause a person to trip or fall. Page 9 genisys dock leveler owners manual operation instructions mechanical cont. Stay clear of dock leveler and vehicle when vehicle is backing in or leaving dock area. Hydraulic dock leveler model hk and hks with three button. Mechanical dock leveler springlift assist positioning copperloy. Regular maintenance and care of the dock leveler is very important for cost and operation efficiency and more importantly. A faulty dock leveler is a potential source of danger to the operator, and to other personnel working near it. Points for consideration for the proper operation and long service life of your dock leveler are indicated as follows. Always chock transport vehicle wheels or engage vehicle restraint and set parking brakes before operating dock leveler or beginning to load or unload.
Safety warnings while working with the dock leveler, the. If the dock is lower than 50 inches, ramps and ramp support angles are necessary. Always watch the leveler carefully when it is in operation. Assa abloy dl6010sm swingdock minidock is a manually operated dock leveler, specifically developed for operators of fleets of standardized vehicles with the same bed height. Before activating dock leveler, ensure lip avoids contact with transport vehicle sides and cargo. Lockouttagout the main power source, as shown under safety warnings on the inside front cover of this manual. Place barricades on the dock floor around the dock leveler pit and in the driveway in front of the pit while installing, maintaining or repairing the dock leveler. Kelley 4front entrematic afx airpowered dock leveler. It also details the systems that allow levelers to function properly.
Users manual do not install, operate or service this product unless you installation, operations. If the dock leveler is not working properly using the operation instructions in this manual, do not use the dock leveler. Make certain that all parts are clean and there is no damage to either the piston or cylinder. All manual dock leveler units are activated with a pull chain while standing on the deck for easy operation.
Ritehite genisys ml900 owners manual pdf download manualslib. Raise the leveler, insert the maintenance strut, and finish welding all shims. It is equipped with a gas spring, making it easy for one person to operate. This users manual contains information that you need to safely install, operate and. Edge of dock leveler limited warranty beacon industries, inc. Kelley manuals star 4 restraint afx air leveler more. In most companies, this is the primary location of movement of product coming into and moving out of a facility. The dem series mechanical dock leveler is a pitmounted loading dock leveler that requires manual activation using a single point adjustment extension spring counterbalance and sets the industry standard for durability and dependability compared to other mechanical dock levelers. The operation handle also serves as a maintenance strut preventing the leveler from rotating onto the maintenance personnel. Release the hold down by pulling up on the chain until leveler is completely open. If you do not understand the instructions or if you have any problems or questions using or operating the dock leveler, contact your supervisor or the factory for assistance.
As with all quality equipment, keep the dock leveler. Activate the leveler by pulling and holding the ramp control release chain until the platform is at the highest position and the lip is fully extended. The nhs series dock leveler comes equipped with an electrical control panel, which allows pushbutton operation of the dock leveler functions. The kelley brand was established in 1953 with the invention of the worlds first counterbalanced dock leveler. In most cases, hightraffic areas have large amounts of various debris and waste. Please keep and read this users manual before using your new dock leveler. Operation and servicing of dock leveler is restricted to authorized personnel. Request maintenance personnel to inspect and contact your local bluff dealer if necessary. Three different styles available, contractor grade, standard and heavy duty. Move all equipment, material or people off the dock leveler and store the dock leveler before allowing the vehicle to pull out. Assa abloy dl6010sm swingdock minidock is a manually operated dock leveler, specifically developed for operators of fleets of standardized vehicles with. Read and understand the ownersusers manual and become thoroughly familiar with the equipment and its controls before operating the dock leveler. Thats where the serco pal series powerassisted dock leveler comes in. Manual and electrohydraulic dock levelers minilinker campisa.
Store the dock leveler at dock level with lip in both lip keepers after use. Mar 26, 2018 loading dock levelers sometimes referred to as dock plates or dock boards are a central point of activity in warehouses and manufacturing facilities. For proper operation of your dock leveler, cleaning and lubrication should be perfonned every 90 days. Ep hydraulic option dock plates dock boards mezzanines. Never use hands or equipment to move ramp or lip 5. Easy to install and operate, our manual dock leveler models are built to be as durable as possible, offering consistent results, quick and easy operation, and very little need for ongoing. A lway sc h ok t ri e en g ag e tru ck res train t b efo re operating dock leveler or beginning to load or unload.
Never attempt to work under the dock leveler without properly securing the front and center sections. Do not use or move the dock leveler if anyone is under, in front andor on dock leveler. Acting as the bridge between your facility and the bed of a docked vehicle, manually operated levellers and drawbridges are easy to operate by hand, coming in a variety of configurations which do not require a power. Secure vehicle by chocking vehicle wheels or use of vehicle restraint, as detailed by osha, before operating dock leveler. Special attention must be given to the loading dock. Read and understand the operating instructions and become thoroughly familiar with the equipment and its controls before operating the dock leveler. Break the steel banding from leveler, allowing for operation of leveler.
Easy and quick to be installed into the pit or on the dock rim, minilinker dock levelers are manoeuvred by hand balanced by a gasspring or hydraulically by one only operator. If dock leveler is not operating normally, discontinue use. The dock face should include 6 inch, integral steel channel along the top edge of the loading dock floor. Enhance productivity and efficiency at your warehouse or facility with copperloys mechanical edge of dock leveler. Do not operate the dock leveler when anyone is in front of it unless they are securing the maintenance strut.
Beacon manual dock levelers are loading ramps that include a hinged lip design. As with all quality equipment, keep the dock leveler in good operating. Be sure truck wheels are chocked or truck is held in place by a restraining device before loading or unloading. The first step in learning how to service dock levers is understanding how they. This video shows how mechanical dock levelers work. Operation only trained personnel are to operate or service dockleveler. Users manual do not install, operate or service this product unless you installation, operations, have read and understand the safety practices, warnings. In case of hand manoeuvre it is sufficient to fit the lever 1 into the operation hole and pull the lever for opening the lip. Today the kelley product line includes dock levelers, vehicle restraints, integrated control systems, dock seals and shelters, hvls warehouse fans, ergonomic scissor lift tables and a full array of products and services specifically. The efficient flow of products in and out of facilities is critical in todays highly competitive world. Make sure leveler is returned to its level, stored position after truck pulls away from dock. This is acceptable for most gas or propane forklifts but is not suitable for most pallet trucks or many electric forklifts. If any of the parts of a dock leveler are covered by debris. The working range of 10 dock levelers is 18 inches above dock and 12 inches below dock.
Owners manual and installation guide for dock boards. Never operate a dock leveler while a safety device or guard is removed or disconnected. Before activating dock leveler, check to make sure the transport. Read manual carefully before installing, operating, or servicing dock leveler. This users manual contains information that you need to safely install, operate and maintain the dock leveler. To release dock leveler from the parked position, known as the cross traffic position, pull the release chain and hold until the upward motion stops.
Weld the front edge of the leveler frame to the embedded pit steel. How a mechanical dock leveler is supposed to work, and how to make adjustments. The edgeo dock leveler must be securely welded and anchored to the dock face. If the dock leveler does not operate properly using the procedures in this manual, call your local distributor for service.
Do not operate the dock leveler with equipment, material or people on the ramp or lip. To store the leveler if platform is lower than dock level, jog the ramp control release chain until 1. This rugged loading dock leveler combines the durability of a mechanical dock leveler and the high performance of hydraulic operation, while remaining functional even in the event of a power loss through a manual override device. Tack weld all shims and the leveler frame together. Do not use the leveler if any damage or unusual noise is observed. Activate the leveler by pulling and holding the ramp. Kelley mechanical dock leveler 2001 kelley mechanical dock leveler 20 kelley eod edge of dock mechanical leveler. Each nhs dock leveler unit and control panel has been factory prewired and tested to ensure satisfactory operation. The optimal installation site is a loading dock where the floor is 50 inches above the ground. Page 1 afxs dock leveler this users manual applies to afx dock levelers manufactured beginning september 2012 with the serial numbers 61056056 and higher. The blue giant useries mechanical dock leveler is a high performance yet easy to operate system. Your loading dock crew works hard, but that doesnt mean a mechanical dock leveler has to be labor intensive.
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